Harness terminal performance analysis of the line bundle production is very important to the vehicle wiring harness should be consistent with: QC/T29106-2004 car low voltage wiring harness technical conditions.
(1) provides a test harness size standard.
(2) provides for the wire bundles in the materials and components meet the performance requirements.
(3) provisions should be consistent with the requirements of the connection method and connection of the connector terminals and wiring harness.
(4) provides for the connection terminals and wiring harness terminal connection points shall comply with the requirements.
(5) sealing plugs should not damage the crimp. Between the wire and seal plug, sealing plug and sheath should not be a visual gap.
(6) wiring harness bandage should be tight, even, should not be loose. Use of protective casing, bending phenomenon of displacement and impact of the wiring harness.
(7) wiring harness wires and parts should be fitted correctly, there should be no dislocation, the terminal should emerge in the sheath.
(8) wiring harness line guide pass rate of 100%, no short circuit, the wrong way phenomenon.
(9) wiring harness need to be high resistance, low temperature, humidity cycling performance test; resistant to vibration test; salt spray resistance test; industrial solvent resistance performance test.
Connector terminal section analysis system is essential automotive wiring harness manufacturers to test terminal crimping shape is qualified device technology, the connector terminals and analyzer process: cross-section of the terminal section grinding, cleaning section and corrosion descaled, photographic sampling, analysis of the graphic imaging software. The key point is that the terminal after crimping technology needs of end analysis of imaging technology and software development.